—— Temperature vs. Humidity: Which Is Harder to Control? — On the Challenges of Controlling Constant Temperature and Humidity Systems ——

Constant temperature and humidity control systems represent a core technology in modern industrial manufacturing, precision 

experimentation, data centers, and cultural heritage preservation. On the surface, the system must simultaneously maintain two 

independent parameters—temperature and humidity—within specified ranges. However, delving into its thermodynamic and 

air-handling principles reveals complex interactions between these two variables. These interactions make the design and 

implementation of constant temperature and humidity systems highly challenging, often requiring a deep understanding of 

coupling effects and the application of precise decoupling control strategies.


Physical Foundations and Distinct Characteristics of Temperature and Humidity Control

Temperature control is fundamentally a thermodynamic process governed by the law of conservation of energy (the first law 

of thermodynamics). Systems regulate temperature by altering the internal energy of air through heating or cooling. Temperature 

changes respond relatively quickly, and control mechanisms are relatively straightforward; common devices like chilled water 

coils and electric heaters enable highly efficient regulation.

Humidity control, however, is a mass transfer process involving the increase or decrease of water vapor content in air. 

Humidification is typically achieved by introducing water vapor into the air (e.g., steam humidification, ultrasonic humidification), 

while dehumidification primarily occurs by cooling air below its dew point to condense moisture or using hygroscopic materials 

to adsorb water. This process often involves significant heat exchange. For instance, cooling dehumidification removes moisture 

while simultaneously dissipating substantial sensible heat, leading to temperature reduction; conversely, steam humidification 

increases humidity by transferring latent heat to the air, potentially causing temperature elevation.


Coupling and Interference: The Core of Control Challenges

The fundamental difficulty in constant temperature and humidity systems lies in the strong coupling between temperature and 

humidity within these physical processes. Virtually any manipulation of one parameter inevitably induces significant interference 

in the other:

Temperature Interference During Dehumidification: The most common scenario arises when dehumidification is required. Using 

cooling coils to lower air temperature below the dew point for condensation-based dehumidification is an efficient method. 

However, this process simultaneously reduces the air's sensible heat content substantially. Without compensatory heating, the 

ambient temperature will drop significantly below the setpoint. This implies that a simple dehumidification command can trigger 

a “temperature defense battle” requiring intervention from the temperature control system.

Temperature interference during humidification: When using isothermal humidification (such as dry steam humidification), the 

introduced steam carries latent heat into the air. While increasing humidity, this causes a slight rise in the air's dry-bulb temperature. 

Although this temperature rise is smaller than the temperature drop caused by cooling dehumidification, it still requires consideration 

and compensation in high-precision control scenarios.

Indirect Effects of Temperature Regulation on Humidity: When cooling is used to lower temperature, if the coil surface temperature 

falls below the air dew point, unintended dehumidification occurs, causing humidity to decrease. Conversely, heating the air reduces 

its relative humidity (as the air's capacity to hold water vapor increases with temperature). . Thus, an action seemingly aimed solely at 

adjusting temperature may inadvertently disrupt humidity stability.

This “domino effect” coupling renders traditional methods of controlling temperature and humidity as two independent single-loop 

systems ineffective. The control output of one loop becomes a disturbance to the other, causing the system to oscillate continuously 

and making it difficult to achieve both high precision and stable conditions simultaneously.


The Path to Decoupling: Advanced Control Strategies

To overcome coupling challenges and achieve independent, precise temperature and humidity control, advanced constant temperature 

and humidity systems employ multiple decoupling control strategies:

Physical Decoupling in Air Handling Processes: This fundamental approach involves designing air treatment flows where temperature and 

humidity adjustments occur in independent or sequential stages. A classic approach is “Cooling Dehumidification + Reheat”: First, air 

is cooled and dehumidified via a cooling coil (which may involve overcooling). Then, a reheater (e.g., electric heater or hot water coil) 

precisely reheats the air to the supply air temperature setpoint. This separates humidity control—achieved by adjusting cooling coil depth 

(or using bypass)—from temperature control—managed by regulating reheat capacity. However, this approach typically incurs higher 

energy consumption.

Decoupling at the Control Algorithm Level:

  • Feedforward Compensation: The control system continuously monitors operating variables that may cause coupling disturbances.

    For example, when the dehumidification cooling coil activates, the temperature control loop anticipates the resulting temperature

    drop and immediately calculates the required heating compensation. It proactively applies reheat rather than reacting after a

    temperature deviation occurs, significantly mitigating coupling disturbances.

  • Multivariable Decoupling Control: Model the temperature-humidity control system as a coupled system with multiple inputs

    (e.g., cooling load, heating load, humidification rate) and multiple outputs (temperature, humidity). By designing decoupling

    compensators, virtual “independent channels” are algorithmically constructed. This ensures that control commands targeting

    temperature primarily affect temperature, while commands targeting humidity primarily affect humidity. Tools from modern control

    theory, such as state feedback and decoupling networks, support this approach.

  • Model Predictive Control: This represents a more advanced approach. The controller incorporates a predictive model that describes

    the dynamic characteristics and coupling relationships of temperature and humidity. During each control cycle, it not only responds

    to the current error but also uses the model to predict the trajectory of temperature and humidity changes under various control

    combinations over a future period. This enables the optimization of a series of control actions, achieving global optimization control

    that satisfies temperature and humidity accuracy while potentially balancing economic indicators such as energy consumption.


Conclusion

Returning to the question “Which is harder to control: temperature or humidity?”, the answer becomes clearer upon deeper analysis: 

humidity control typically presents greater challenges, while the highest difficulty lies in mastering the coupling relationship between the two.

Humidity control inherently exhibits stronger nonlinearity and hysteresis, and is highly susceptible to passive influences from temperature 

changes. However, the true essence of a constant temperature and humidity system lies not in taming these “two beasts”—temperature 

and humidity—individually, but in deeply understanding the invisible “chain” linking them: the thermohygric coupling effect. By employing 

sophisticated physical design or intelligent control algorithms, this chain can be broken or harnessed to our advantage.

Thus, an exceptional constant temperature and humidity system represents the culmination of thermodynamic principles, air-handling processes, 

and automated control intelligence. It does not pursue absolute temperature stagnation or immutable humidity, but rather weaves a precise, 

coordinated, and resilient web of parameters for spaces requiring highly stable environments within the dynamic physical world. This balancing 

act is the eternal driving force behind continuous exploration and innovation in environmental control.